DC100N

The DC100N solvent recycler provides a shop with clean recycled solvent every day. With a Uni-ram solvent recycler the shop’s environmental footprint shrinks and the shop saves money. Solvent purchases and the  cost for used solvent transported off-site drop by approximately 90%.

The DC100N is used in a situation when the waste is liquid and will drain from the distillation tank at a high temperature at the end of a cycle. The DC100N processes approximately 40-50 gallons of solvent per day on a continuous recycling basis whereas the DB100N recycler solvent processes 20 gallons on a batch basis.

Capacities For Industrial Solvent Recyclers

Features:

• Distillation by vaporization and condensation.
• Input is 220-240 V, 30 A breaker and the heating element is 3,400 W.
• Direct electric heating with no oil to change or refrigerant to service for lower maintenance.
• Sophisticated solid-state microprocessor controls the work flow and continuously monitors operating parameters. Many built in safety programs. The computer display (LCD) shows the set point and real-time temperatures at the tank and condenser. Special features in the computer menu allow for:

1) lowering of the heater wattage to make the boiling phase less vigorous; this is important for low boiling point solvents such as acetone.

2) increasing the post heat time to make the solvent residue dryer thus increasing recycling efficiency.

• The temperature set points can be adjusted precisely in one-degree increments.
• Complete self diagnostic system: sensors monitor the operating system; faults are described in plain-English messages for easy diagnostics.
• Dual pump transfer system to pump dirty solvent directly into the distillation tank and pump clean recycled solvent from the recycler to a clean drum.
• Automatic or timed shut off.
• Outer cabinet, cover and lid are made from 304-grade stainless steel for long life.
• High efficiency condenser is air cooled by motor driven fan. Constructed from 316-grade stainless steel for corrosion resistance and long life.
• Comes with 3 heat resistant liner bags to capture residue and 2 lid gaskets.

Options:

• Vacuum Assist        P
• Pneumatic Drum Mixer      M
• Pat-Light with Buzzer            L
• Rapid Tank Cooling                   A
• Filter system for water recycling  W
• Recycle solvent and water mixture G

Safety:

• Certified to UL safety standard 2208 and CSA standard 22.2 no. 30 and 88 by ETL for use with solvents in Class 1, Division 1, group D locations. UL2208, with many built in safety programs, is the safety standard for solvent recyclers.
• Additional safety features include the lid pressure relief system, safety cover and lid lock.

Operation:

Turn the timer to pump dirty solvent into the bag in the distillation tank. Press Start to turn on the heating element. Solvent vaporizes, leaves the distillation tank to flow through the condenser to the receiving pail. An electric fan cools the vapor to a liquid as it flows through the condenser. Recycling times range from 9-14 hours depending on solvent and degree of contamination. The residue that remains in the heat resistant liner bag in the distillation tank is transferred to a waste drum for later disposal by a licensed waste hauler (as required by many jurisdictions).

Typical Applications

• Reclaim varsol used to clean oil from parts.

Typical users:

• Metal Fabricators and companies that refurbishes engines, bearings, and other industrial parts.

Specifications:

• Power Supply: 220-240V, 3400 W heater.
• Compressed air supply minimum of 85 psi, 2 cfm of clean dry air. Pressure regulator is built in.
• 4″ dual diaphragm pump with unique shuttle valve for long life, output is 3.7 gal/min.
• Microprocessor: Controls work flow. Self diagnostics with plain-English messages.
• Digital display with an easy to use menu.
• Shipping Dimensions: 49″ w x 29″ d x 54″ h
• Shipping Weight: 500 lbs.

Consumables:

• a high-temperature liner bag, supplied as a 10-pack (part number LB2000E-10), is required for every recycling batch
• A lid gasket is replaced at least once every 6 months. Part numbers are shown below.